We have created Mono masters. A carrier specific Mono concentrate with a pellet size of 0.5- 1.0mm. These are different than pre-dispersed or flush pigments as they are 100% guaranteed dust free. Mono masters are used where good dispersion is essential. Those are highly used in master bathes for fiber application where dispersion of the master batch is critical and a high tensile strength of the fibre is important. It helps prevent screen plugging and enhances rheology.
The cleanest way of cost price control :
Mono masters are 100% guaranteed dust free, so that cleaning cost and material wastage are kept to a minimum. Working with Mono masters produces very little waste, because no residue remains in the packaging.
The consequent cost price control will eventually give reflected in the cost of the end product. Need the lowest cleaning time, as compared to any other colorant.
The consequent cost price control will eventually give reflected in the cost of the end product. Need the lowest cleaning time, as compared to any other colorant.
Clean working Environment :
The working Environment has to satisfy increasingly stringent requirements.
Working with mono masters contributes towards a cleaner working place, because mono masters are dust free.
Advantages of Mono master’s :
- Excellent compatibility with base Polymers.
- Contains special additives to enhance the tensile strength of final product.
- Require low energy to disperse in the given polymer at low shear.
- Requires low Electrical Consumption.
- Requires low processing time as compared to any other colorants.
- Contains special additives, which ensures less screen plugging and superior rheology.
Easy dosing No Pollution :
When adding Mono Master’s you do not need expensive dosing Equipment. Compared with use of powder pigments, there is far less pollution, wear & Wastage.
There by, the dosing can always be fine –tuned in order to prevent stoppage in production. Mono Masters allow rapid change of colors with substantially low cleaning material. Mono Masters have high coloring strength and consequently their additional levels are low. In this way coloring cost can be kept to a minimum.
There by, the dosing can always be fine –tuned in order to prevent stoppage in production. Mono Masters allow rapid change of colors with substantially low cleaning material. Mono Masters have high coloring strength and consequently their additional levels are low. In this way coloring cost can be kept to a minimum.
Application :
As a superior, cost effective, clean alternate to traditional powder pigments for manufacturing Master batches and compounds of :
- PP
- HDPE
- LLDPE
- LDPE
- PVC
- PA
Dispersion of Mono Masters compared to Normal Mono Concentrates:
The Normal Mono Concentrates are generally 3 -4 mm cylindrical shaped pellet or 3 -4 mm spherical form. If we calculate area of sphere by taking minimum area as 3mmm, than surface area of the sphere will be
= 4 X (3.14) r 2
= 4 X (3.14) X (1.5)2
= 9 X (3.14)
Mono masters are 0.5 – 1mm in diameter and spherical shaped. Considering maximum diameter as 1mm the surface area of the Mono masters will be:
= 4 X (3.14) r 2
= 4 X (3.14) X (0.5)2
= 3.14
Said in another way the surface area covered by the Mono masters is 9 times that covered by the Normal Mono Concentrates. The more the contact area, the better the application.
Mono masters can be supplied in any color:
You decide the color or shade you wish to use. Any color is possible, including your cooperate color. In addition, packaging, agreed product requirements, suitability for application in food packaging etc. can all be tailor made to your satisfaction. In short: Polyblend Color Concentrate guarantees to color all your wishes.
We can incorporate properties like: UV, FR etc along with Mono masters.
= 4 X (3.14) r 2
= 4 X (3.14) X (1.5)2
= 9 X (3.14)
Mono masters are 0.5 – 1mm in diameter and spherical shaped. Considering maximum diameter as 1mm the surface area of the Mono masters will be:
= 4 X (3.14) r 2
= 4 X (3.14) X (0.5)2
= 3.14
Said in another way the surface area covered by the Mono masters is 9 times that covered by the Normal Mono Concentrates. The more the contact area, the better the application.
Mono masters can be supplied in any color:
You decide the color or shade you wish to use. Any color is possible, including your cooperate color. In addition, packaging, agreed product requirements, suitability for application in food packaging etc. can all be tailor made to your satisfaction. In short: Polyblend Color Concentrate guarantees to color all your wishes.
We can incorporate properties like: UV, FR etc along with Mono masters.